Views:0 Author:Site Editor Publish Time: 2021-08-10 Origin:Site
PCB Online Automatic Laser Marking Machine
Model No.RTM-C450
Overview：
The fully automatic laser marking machine is a professional equipment for marking 1D code, QR code, text, symbol or graphic on the surface of PCB. It consists of laser marking system, XY precision motion platform, MARK+CCD precise positioning system, transmission track automatic adjustment system and online reading system.
Features:
* Fully automatic control, PC + QC software control, Windows 10 operating system.
* Optional CO2/FAYB/UV laser marking system with XY precision positioning and CCD+MARK precise positioning. The marking position accuracy is less than 0.02mm. (This case uses a CO2 laser)
* Can print Chinese characters, English, numbers, charts, serial numbers, LGOG, barcodes, QR codes, etc.
* Can access the shopfloor\MES system.
* Support for document import such as Geber, DXF.
* Supports marking different types of materials such as PCB, FPC, and metal shield.
* Features high quality, high yield, high stability, no production consumables.
Software operation characteristics
* Edit template visualization operation is displayed on the PCB in real time, so the editor can look at the marking area to adjust the size, text position, text spacing and so on. User-friendly operation is very strong. It is fast and adapts to various bar code rules. It takes about 3 minutes to edit a template.
* All editors use CCD visual painting operation, which is intuitive, simple and convenient.
* With anti-gravity printing data function, avoid repeated marking of bar code information.
* Bar code engraving has an array function, simple and fast. It is convenient to engrave multiple boards, or a variety of bar codes.
* You can palletize the barcode to any PCB position. It can realize the function of moving the current position to the position in real time. It does not need the coordinate, modify the data and change the coordinate data, but intuitively drag and drop the barcode to the corresponding The location is OK and the operation is very intuitive.
Application areas:
*Laser PCB marking
*Laser component marking
*Laser ceramic marking
* Laser plastic marking
* Laser metal marking
CO2 laser (USA Synrad )
Laser Machine ：Synrad’ s 48-series
Rugged & reliable
More than 50,000 applications worldwide
Service life : more than 40,000 hours
Transmission track (using TBI imported screw, imported TBI slide)
Stepping + screw accurately control the width of the plate, and at the same time it can fit the positioning of the workpiece in the Y-axis direction. The working position of the guide rail has a top plate device to ensure that the workpiece is accurately positioned on the laser focal plane when marking the workpiece with different thicknesses to ensure the printing effect.
Operating software
The vivid and easy-to-use graphical interactive interface is full-featured and easy to operate. It can be imported into Gerber file programming, and optional offline image editing mode can be edited and debugged at any time.
CCD system (Using German IMAGING Industrial Camera)
High resolution color industrial camera + visual image processing system + CCD positioning system, bar code reading and inspection system.
Processing advantages
After focusing, the extremely thin laser beam is like a cutting tool, which can remove the surface material of the object point by point. The advancement is that the marking process is in non-contact processing and avoid damage caused by mechanical extrusion or mechanical stress. Since the focusing laser has a small spot size, a small heat-affected area, and fine processing, it can fulfill the perfect process.
Low cost, fully automatic, easy to operate
The tool used in laser machining is the spot after focusing. The processing speed is fast, and only the power consumption is required, no additional equipment and materials need to be added, and the processing cost is low. Laser processing is automatically controlled by a computer and requires no human intervention during production.
Easy product identification
The laser-marked information and symbols will not be dissipated due to the harsh environment, and the information can be permanently maintained. The laser can mark the unique serial number, supervision number, and easy product identification and traceability. Conventional processes are difficult to mimic the unique effects of laser marking, so laser marking is superior in terms of security.
Meet environmental requirements
Laser processing is non-toxic and harmless. The processed products exceed the environmental protection requirements of various countries. It is a safe and clean processing method, and there is no need to worry about the export restrictions caused by silk screen and corrosion.
Achieve zero backlog inventory
Laser processing is flexible and easy to control. It is controlled by computer and has no minimum processing volume requirements. You can mark products for different customer orders, which can easily achieve flexible customization and differentiated production, thus reducing the risk of product backlog.
The marking sample pictures are as follow
Item | Parameter | Remarks |
——●Host specification | ||
Host size approx. | Left to right width: 900mm Front to back depth: 1580mm Up to down height: 1650mm (machine body height) (excluding three-color lamp height) | Direction: left to right Right to left (optional) |
Host weight about | 650KG | |
Host power | Power: 1.5KW Power supply: single phase 220VAC, 50Hz | |
Host air source | 5-7Kgf/cm2 OR 0.5-0.7MPa | |
Pipeline working height | 900±20mm adjustable | |
Lens height focal length adjustment | Manual adjustment Adjustment range: ± 10mm | Automatic adjustment (optional) |
Pipeline flow path width adjustment method | CNC automatic adjustment | |
Flow path transfer speed | Max：1000mm/s | |
Smoking tube specifications | 2 inches | |
——●PCB requirements | ||
Applicable PCB specifications | Min：50mmX50mm Max：450mmX450mm thickness：0.5-3mm | |
Flap function | (optional) | |
PCB maximum allowable weight | <=2kg | |
PCB allowable deformation | <5mm | |
Track transfer speed | 50-3000mm/min | |
The maximum height of the board surface components on the PCB (excluding the board thickness) | 35mm | |
PCB bottom surface board component maximum height (excluding board thickness) | 15mm | |
Mechanism repeatability | ± 0.02mm | |
X-Y motion speed | 1000mm/s | |
System access | Access to intelligent management systems such as Shopfloor, MES, and IMS | |
Laser type | CO2 laser, wavelength 10640nm | |
Laser power | 10W | |
Laser spot diameter | CO2 0.08mm | |
Printing angle | 360 degrees | |
focal length | 100mm | |
cooling method | Forced air cooling | |
Scanning range of the laser scanning head | 40mmX40mm | |
Laser scanning field lens standard focal length | f=100mm | |
Positioning system | CCD+mark positioning | |
Online reading function | Yes | |
Marking accuracy | Up/down left/ right direction ±0.02mm | |
Bar code compatible | One-dimensional code, two-dimensional code, graphics, text, etc. | |
Marking time | 4-piece plate, 9 seconds in and out of the board (including positioning + marking + reading, from the PCB board completely into the device, to the time of the device) | |
Track width adjustment system | auto-adjust | |
Control System | PC+ Googol motion axis card + servo motor | |
Transmission direction | Left to right, right to left (optional) | |
——●Software and network | ||
Computer operating system | Windows10 Simplified Chinese version | |
Coded operating software | R-TEK self-developed software | |
Computer support network type | Ethernet | |
surroundings | Natural environment | |
——●Environmental requirements | ||
Temperature | 0-40 ° C, no condensation, no icing | |
Humidity | 35-85% RH no condensation, no icing | |
Transportation and storage environment | This series of machines can be transported and stored in the range of -25 to 55 °C. Within 24 hours, it can withstand temperatures up to 65 °C. | |
——●Dust extraction system | Independent ventilation (standard) | |
Air volume | ≥5 cubic/min | |
Main configuration list | ||
Item | Brand and model | Remarks |
Laser device | USA Synrad 48-1 10W | CO2 |
Industrial computer | Siemens Industrial Computer | I5 processor, 4G RAM, 500G hard drive |
industrial camera | Germen IMAGING series | |
Galvanometer | Galvotech (standard configuration) Germany Raylase(optional for extra cost) | |
Screw | Taiwan TBI screw 20*20 | |
Slide rail | Taiwan TBI | |
servo motor | VEICHI or VEMTE | |
Transport motor | Japan Samsr | |
Light eye | Panasonic reflected light eye | |
Motion control card | Googol Tech GTS400 | |
Marking card | JCZ PCIE Digital Card | |
controlling software | R-TEK self developed software | |
Laser machine outline drawing:
Multi-station soldering, laser cutting and marking comprehensive purification equipment special series
RT-SPM400 SMOKE PURIFIER MACHINE
First, the scope of application of RT-SPM400
Comprehensive purification and filtration of smoke, dust, odor, toxic and harmful gases generated by multi-station soldering iron soldering, laser cutting, laser marking, wave soldering, etc.
Working on these occasions produces a lot of smoke, poisonous gases and dust particles that are harmful to the human body. For example, when laser cutting acrylic and leather, it will produce strong smoke, a lot of dust, and a pungent smell. The smoke purification equipment can immediately purify and treat the above-mentioned serious pollutants, and the purified clean air can be directly discharged indoors without external pipeline discharge.
Second, the specification parameters,
Model | Air inlet flange | Input voltage | Output Power | Air volume | Filter effect | Noise | Dimensions | weight |
RT-SPM400 | Φ75mm | AC220v 50Hz | 300W | 380 m³/h | 0.5μm99.99% | ≤60dB | 432mm*332mm*580mm | 30kg |
Third, product features
1. Appearance and structure
◆The appearance is simple and elegant, stable and elegant. The fuselage integrated design, using metal frame structure, high-quality cold-rolled steel plate electrostatic spray process, durable. With a brushed stainless steel panel, it is more classic and delicate, and it is refreshing!
◆The universal casters are installed at the bottom for easy movement.
◆ Install humanized stepless speed governor, which can adjust the air volume and suction force at will.
2. Fan:
◆ Adopt DC brushless motor, reliable performance and long life cycle.
◆ stable operation, low noise, high efficiency, low energy consumption and long working hours. No regular maintenance is required and the cost is lower.
◆The wind wheel adopts eddy flow backward design and special alloy material to effectively prevent the wind wheel from being corroded. The unique dynamic balance correction technology makes the wind turbine run more smoothly and reliably. High air volume, large suction, and higher filtration rate.
3. Filtration system:
◆Using a five-fold filter design. Filter layer by layer to ensure that harmful fumes are filtered out more thoroughly. The purification rate can reach 99.99%.
◆ Modular design, layer protection. Each layer of filter cartridges can be replaced individually, with longer filter life and lower replacement costs.
◆The unique internal sealing structure, combined with special sealing materials, allows harmful substances to pass through the filtration system, and the filtration efficiency is higher.
◆ Built-in circulating active filtering method to avoid indoor air-conditioning/heating from being discharged outside, without damaging the temperature and humidity environment in the operating range.
4. Smoke collecting device
◆The machine can be equipped with a universal smoking arm, which can be changed at any direction and self-positioning (the length can be customized according to customer requirements). It can also be connected to a hose. The end is equipped with a large hood, which has a wide range of smoking.
◆Easy to install, easy to use, with external exhaust vents, external piping.
